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To meet the different requirements for cutting steels used in die making, Meusburger has a large selection of eroding blocks that cover a wide range of materials, including classic steel for through hardening, high-speed steel, powder metallurgical steel and carbide. The eroding blocks are mainly used for the production of cutting punches and die plates and are available from stock in heat-treated and hardened versions. Their thicknesses are perfectly matched to the plates of Meusburger's standardised die sets and to the standardised lengths of the punches.
Gdy potrzebne są wysokiej jakości płyty, firma Meusburger, jako producent normaliów, może zaoferować najlepsze wsparcie. Ponad 30 gatunków materiałów, składowanych na powierzchni 2,5 boisk do piłki nożnej oraz wysoki udział produkcji własnej, gwarantują nie tylko doskonałą jakość, ale również niezawodność i bezpieczeństwo dostaw.
Despite the demanding market conditions, the company is successfully overcoming the challenges and continuing to invest in order to offer its customers the best service and the highest quality. This year, the standard parts manufacturer will continue to focus on further optimising its core competencies in the area of plates and components to expand its position as market leader. Last year, the company was already able to support its customers as a reliable supplier thanks to its central location in the heart of Europe and its extensive standard parts warehouse. In 2023, Meusburger generated a turnover of 327 million euros.
Po intensywnym okresie przygotowań nadszedł czas, aby przedstawić nowy portal firmy Meusburger, działający równolegle z poprzednią wersją. Aby klienci mogli dotrzeć do celu możliwie szybko i w intuicyjny sposób, ten producent normaliów wzniósł swój świat online na nowy poziom możliwości. Portal jest łatwy w obsłudze dla każdej grupy docelowej – wystarczy dosłownie kilka kliknięć. Jest on także ciągle rozbudowywany i w przyszłości dostępnych będzie jeszcze więcej funkcji. Poniżej podsumowano zalety, jakie już w tej chwili oferuje nowy portal Meusburgera.
It’s time again – the international trade fair for plastics processing will take place in Friedrichshafen from 17 to 21 October. Meusburger will be attending and showcasing its product range at stands 2313 and 2316 in hall A2. Alongside its range for injection moulders, the wide range of components and the ENGEL injection moulding machine, the spotlight will be on the company’s latest campaign relating to bars.
Often there are long set-up times and unnecessary machine downtimes due to numerous temperature regulation connections. Not only time loss but also quality issues can also result through possible coupling errors. Meusburger offers the perfect solution for optimising set-up times with their system EU and USA multi couplers.
The Moulding Expo, the most important European event for the mould and die making industry, will take place in Stuttgart from 13 to 16 June 2023. Of course, Meusburger will be there again. In addition to its new products and a comprehensive range for injection moulders, the standard parts manufacturer will be presenting its latest campaign on cavities. Visitors will also be able to find out about standardised and customised solutions for hot runner systems. At the Meusburger stand E41 in hall 1, guests can even watch lunch boxes be produced live on an injection moulding machine from ENGEL.
Współpracując z firmą Meusburger czerpią Państwo korzyści z zastosowania wysoce precyzyjnych części montażowych dopasowanych do potrzeb każdego projektu. W ramach najnowszej kampanii firmy, jako producenta części znormalizowanych, można uzyskać informacje na temat jej produktów związanych z przestrzenią gniazda formy wtryskowej oraz doskonale zorganizowanego doradztwa technicznego. Hasło przewodnie „Nasze serce bije dla Twojej formy” znalazło odzwierciedlenie w dwóch interesujących filmach reklamowych.
After a turbulent year in 2022, Meusburger continues to be a reliable supplier in the mould and die making industry. Despite the challenges in the past year, the standard parts manufacturer has optimised existing processes and further advanced digitalisation. The company recorded a 16% growth in turnover, partly due to increased costs and resulting price increases.
Niezależnie od tego, czy chodzi o formy standardowe, szczękowe, z wkładkami wymiennymi czy mikroformy - firma Meusburger oferuje bogate portfolio produktów. Jej klienci czerpią korzyści nie tylko z wieloletniego doświadczenia, ale także doskonałej jakości, odprężonej cieplnie stali oraz szybkiej realizacji zamówień, począwszy od zlecenia do dostawy. Wszystkie korpusy do budowy form dostępne są bezpośrednio z magazynu. W ramach najnowszej kampanii reklamowej, za pomocą trzech wypowiedzi połączonych z krótkimi filmami, można się dowiedzieć, co dokładnie sprawia, że korpusy form tego producenta normaliów są tak wyjątkowe.
Na tegorocznych targach K w Düsseldorfie, które odbędą się w dniach 19-26 października, firma Meusburger skoncentruje się przede wszystkim na znormalizowanych korpusach form. Oprócz tego zaprezentuje ofertę produktów dla wtryskowni, a także standardowe i indywidualne rozwiązania z dziedziny technologii gorących kanałów. Szczególną atrakcją stoiska targowego C30, w hali nr 1, będzie wtryskarka firmy ENGEL, dzięki której wszyscy zwiedzający będą mogli obserwować na żywo produkcję pojemników na lunch.
Many stamping die components such as strip guiding are usually produced in small quantities, which is quite expensive and time-consuming. That is why using standardised components is a good option. Advantages include immediate availability, the combination possibilities of the different types of strip guiding within the stamping die, and the provided CAD data for the design. The following takes a closer look at the strip guiding solutions available at Meusburger.
2021 was complicated by both supply shortages and rising commodity prices, as well as limited customer visits due to the Covid situation. Despite these challenges, Meusburger was able to guarantee its customers continuous service and constant delivery availability. Thus, the standard parts manufacturer from Austria was able to achieve a turnover of 302 million euros thanks to the large warehouse and the high proportion of in-house production.
The powerMOVE lever operated lifting plate is an integral part of the hot half in our range of valve gate systems. Matched to the sizes in the plates range, various standardised powerMOVE units are available, which are customised according to the individual requirements. The arrangement of the nozzles can be freely configured.
From the 12–16 October Meusburger was represented at Fakuma, the international trade fair for plastics processing in Friedrichshafen, Germany. The range for injection moulders as well as the standard and custom hot runner systems were in the spotlight. The visitors in hall A2 at stand 2313 and 2317 also got the first look at Meusburger’s brand new trade fair stand design. Another particular highlight at the stand was the Engel injection moulding machine, which visitors were able to watch live in action producing bread boxes.
W bogatej ofercie produktów firmy Meusburger można znaleźć odpowiednią sprężynę do każdej aplikacji - od bardzo małych do bardzo dużych obciążeń. Aby maksymalnie uprościć proces projektowania, firma Meusburger wprowadziła na początku roku kreator ułatwiający wybór sprężyn naciskowych. Prosta i intuicyjna obsługa umożliwia dobór odpowiedniej sprężyny za pomocą kilku kliknięć. Tak skonfigurowane dane 3D sprężyny dostępne są do natychmiastowego pobrania.
The current sharp increase of raw material prices is causing uncertainty for many companies. The dramatic rise in costs is due to the increasing demand for steel which has resulted in a global steel shortage. This has caused not only supply bottlenecks but an extreme increase in prices. For example, the price for steel grade 1.1730 has doubled. From today’s perspective, it is unclear when the situation will ease again.
Nieszczelny korek zamykający? Dzięki wyjątkowemu wariantowi korka ze stożkiem uszczelniającym firmy Meusburger można temu zapobiec. Wyeliminowanie taśmy teflonowej i natychmiastowe uszczelnienie otworów zmniejsza nakład pracy przy jego montażu o 80%, w porównaniu ze znanymi produktami konwencjonalnymi.
In today’s world, standardisation plays a major role for successfully operating a company in most industries. This also applies for the hot runner sector where substantial time and savings potentials are possible through standardisation. The FH hot runner mould from Meusburger is the perfect example. It consists of a complete mould base including a hot runner system.
Slide retainers are needed to hold slides securely in the end position when the mould is open. With the new E 3050 leaf spring roll stopper, Meusburger has created an exclusive and cost-effective alternative to existing solutions on the market. The compact design enables retaining forces of up to 140 N and is therefore also ideal for holding large slide bodies in their end position. In order to cover a wide range of applications, the leaf spring roll stopper is available in two different variations and three different leaf spring thicknesses.
Aby móc sprostać wysokim wymaganiom klientów, firma Meusburger stale rozszerza asortyment swoich produktów - w obszarze artykułów wyposażenia warsztatowego miało to miejsce w połowie października. Kilka nowości pojawiło się w grupie produktów z dziedziny obróbki powierzchni, technologi mocowania i montażu. Rozszerzono także asortyment narzędzi skrawających oraz akcesoriów do elektrodrążenia.
Według badań, firma produkująca narzędzia poświęca średnio 600 godzin rocznie na czynności przygotowawcze przy jednej tylko maszynie. Czas ten można znacznie skrócić poprzez zastosowanie systemu mocowania z punktem zerowym. Jako renomowany dostawca płyt, firma Meusburger oferuje w tym zakresie dodatkowe usługi. Klienci mogą teraz zamówić płyty z otworami na trzpienie mocujące pasujące do ich własnego systemu mocującego z punktem zerowym. Rozszerzenie oferty produktów sprawia, że łańcuch wartości realizowanych w przedsiębiorstwie w zakresie obróbki płyt będzie bardziej efektywny.
Together with their customer Schmidt WFT, Meusburger has developed a CAD tool that is now available to you free of charge. This tried and trusted tool is coordinated with the Siemens NX CAD system and enables designers to carry out a simple and time-saving design process. Configurations of components which are native in the system can be selected and all parameters are automatically adjusted. Installation spaces and the colour table standards developed by Meusburger together with the Association of German Tool and Mould Makers are also integrated in the tool. The parts list is automatically updated when changes are made.
In addition to the existing sizes with slide surfaces of 12 x 10 mm and 15 x 12 mm, the tried and trusted E 3310 TT slide unit from Meusburger has been expanded with two new sizes with slide surfaces of 8 x 6 mm and 18 x 14 mm. The ready-to-use slide unit reduces overall costs during design and mould manufacturing. In addition, daily work is facilitated through the compatibility of the components and the direct download of CAD data including installation spaces. Small slide units are in particular demand for complex moulds.
Zużycie adhezyjne i abrazyjne, które ma miejsce podczas procesu wykrawania przy użyciu stempli tnących, może być zminimalizowane dzięki zastosowaniu powłok ochronnych. Prowadzi to do znacznego wydłużenia żywotności stempli wykrawających, a tym samym do skrócenia czasu przestoju maszyny. Dodatkowo, ze względu na niższy współczynnik tarcia, zredukowane zostają siły ruchu powrotnego. W zależności od materiałów, które mają być poddane obróbce, stosowane są różnego rodzaju powłoki. Poniżej przedstawiamy krótki przegląd najczęściej używanych powłok, wraz z ich właściwościami i obszarami zastosowania.
Meusburger offers the compact build-in cylinder with flange ideal for the smallest installation spaces. Thanks to uncomplicated incorporation and the supplied screws, it can be installed in no time at all. In addition, the two-step installation hole protects the sealing during installation. New in range is the build-in cylinder with flange with a piston diameter of 20 mm.
In addition to the classic materials for sliding guides such as steel and bronze, sintered iron has long been regarded as a strong alternative in die making. Thanks to its porosity, it is ideally suited for use as a slide bearing. It also offers high wear resistance and has very good emergency operating features.
The cavity pressure is an important parameter in process monitoring during plastic injection moulding. Pressure sensors are therefore indispensable for comprehensive mould monitoring. The use of high-quality piezoelectric sensors leads to optimal process quality and increases part quality sustainably. Two different technologies are available on the market for charge transfer: single wire and coaxial cables. We will show you the essential differences and characteristics of these two variants.
Skrócenie czasu cyklu i optymalizacja kosztów to coraz ważniejsze czynniki, zwłaszcza w przypadku form wtryskowych o średniej ilości wtrysków. Poza tym klient coraz częściej wymaga doskonałej jakości powierzchniowej elementów formowanych wtryskowo. Już od dawna do tego celu stosowany jest gatunek stali 1.2738 TSHH. Stal ta ma zastosowanie szczególnie często w branży motoryzacyjnej, ale również w branży dóbr konsumpcyjnych. Firma Meusburger oferuje płyty formujące F i nienawiercone płyty standardowe P wykonane ze stali gatunku 1.2738 TSHH prosto z magazynu.
To meet the different requirements for cutting steels used in die making, Meusburger has a large selection of NE blocks for eroding that cover a wide range of materials - including classic steel for through hardening, high-speed steel, powder metallurgical steel and carbide. The blocks for eroding are mainly used for the production of cutting punches and dies and are available from stock in heat-treated and hardened versions. Their thicknesses are perfectly matched to the plates of Meusburger’s standardised die sets.
Position sensing plays an important role in a reliable injection moulding process. Whether for monitoring the end positions of a slide, ejector set or hydraulic cylinder – mechanical and inductive sensors have become essential in modern mould and die making. Here is an overview of the most common variations for position control of components in the mould.
Zabieraki zapadkowe służą do sterowania narzędziami z 2 płaszczyznami podziału, zwane także formami z 3 płytami formującymi. Nowy zabierak zapadkowy E 1817 Meusburgera stanowi ekskluzywną i ekonomiczną alternatywę dla istniejących na rynku produktów, takich jak zabieraki zapadkowe okrągłe lub płaskie. Dzięki swojej prostej mechanicznej zasadzie działania, nowy zabierak zapadkowy oferuje maksymalną niezawodność w sterowaniu formami z 3 płytami formującymi. Ze względu na swoją kompaktową budowę nie wymaga wysokiego nakładu pracy związanej z montażem.
Meusburger offers the optimal solutions for machining hardened material up to 67 HRC. The hard milling cutters in different variations achieve highest precision and quality. Most milling cutters are used in Meusburger’s own production. This means that the range is perfectly matched to the requirements and materials in mould and die making.
At this year’s K trade fair in Düsseldorf, the Meusburger stand featured the new configurator for hot runner moulds. The new cavity pressure sensors and many other Meusburger products were also presented to visitors, alongside the unmissable hot runner and control systems, WBI Knowledge Management and ERP software.
At this year’s K trade fair in Düsseldorf (16 to 23 October), the Meusburger stand (hall 1, stand C30) will feature the new and one-of-a-kind configurator for hot runner moulds. In addition, the new cavity pressure sensors and many other Meusburger products will be presented. Of course the divisions of hot runner and control systems, Knowledge Management, and ERP will also be presented.
For easier demoulding of internal undercuts in plastic parts, ejectors for inclined ejection units can often be used instead of slide units. With the new E 3270 Inclined ejection unit, Meusburger offers a cost-effective and ready-to-use alternative to the existing ejectors for inclined ejection units on the market. The part geometry is created with a block for eroding which allows for maximum design flexibility. The DLC coating of the ejector rod ensures minimal wear, best sliding properties and ultimately a long service life.
Od połowy czerwca firma Meusburger rozszerzyła swoją ofertę w zakresie wyposażenia warsztatowego o liczne nowe i uzupełniające produkty w grupach: obróbka skrawaniem, akcesoria do elektrodrążenia i technika mocowania. Poza tym Meusburger oferuje również nowe produkty w grupie urządzeń pomiarowych, elementów transportowych i technologii obróbki powierzchni.
A brand-new market innovation is now available from Austrian standard parts manufacturer Meusburger and German stamping and forming machine specialist Bihler. In a close cooperation between the two companies, the first standardised stamping and forming die sets were developed with Meusburger standard parts for Bihler NC presses. The new die sets in types ‘tunnel cut’ or ‘spring-loaded guiding plate’ are available for stamping presses with forces up to 400kN and promise to bring enormous savings in time and cost for Meusburger and Bihler customers in future.
Firma Meusburger zgodnie z mottem „wszystko z jednej ręki” oferuje, poza normaliami do kontroli temperatury i pozycji końcowej, również czujniki do pomiaru ciśnienia wewnętrznego formy. Dzięki pasującym kablom przyłączeniowym, są one kompatybilne ze wszystkimi powszechnie stosowanymi systemami pomiarowymi. Oferta obejmuje dwa typy czujników do wykonywania pomiarów bezpośrednich i pośrednich, jak również odpowiednie akcesoria montażowe i kable przyłączeniowe – są one dostępne (jak zawsze) prosto z magazynu i można je zamówić w sklepie online Meusburger, gdzie pobrać można również odpowiednie dane CAD.
Bogaty asortyment standardowych produktów firmy Meusburger oferuje szeroki zakres możliwości mocowania stempla - wszystkie produkty z funkcją eksportu danych CAD, dostępne bezpośrednio z magazynu dla szybkiego planowania i produkcji. W zależności od zastosowania i potrzeb stemple tnące mogą być w różny sposób montowane lub mocowane w oprawie tłocznika. Artykuł ten prezentuje rożne rodzaje mocowania stempli, łącznie z systemem szybkiej wymiany Ball-Lock.
With the offset cutting punches from Meusburger there are many possibilities to configure the contour of cutting punches individually according to your needs. In addition, different materials and head shapes as well as coatings are available. These can be selected quickly and easily using the cutting punches configurator. Thanks to in-house production, Meusburger offers maximum precision and short lead times.
Dzięki najnowszemu konfiguratorowi do form gorącokanałowych wystarczy kilka kliknięć, aby zaprojektować budowę kompletnej formy wraz z rozdzielaczem GK. Konfigurator ten przekonuje dzięki swojej najwyższej elastyczności, płynnemu przetwarzaniu danych 3D i natychmiastowemu wyświetlaniu ceny. Ta nowość na rynku światowym jest wynikiem bardzo dobrej współpracy pomiędzy Meusburger i PSG.
At this year’s Moulding Expo in Stuttgart (21–24 May), the Meusburger Group’s stand (hall 7, stand C17) will feature the brand new and one-of-a-kind configurator for hot runner moulds. In addition, the new cavity pressure sensors and many other Meusburger products will be presented. The companies PSG, WBI and Segoni will also offer a glimpse into their product range.
Stainless steel components are mainly used in processing corrosive plastics or in clean room technology (e.g. medical or food processing applications). Meusburger has expanded its product range especially in the temperature regulation components, ejectors, and demoulding product groups with numerous new stainless steel components.
Świat się ciągle rozwija– logistycznie i ekonomicznie. Procesy globalizacji powodują nasilenie konkurencji pomiędzy producentami form i narzędzi, ale dają również szansę na uzyskanie korzyści z realizacji zleceń na szybko rozwijających się rynkach. Spirala innowacji obraca się jednocześnie coraz szybciej i wymaga od przedsiębiorstw zdolności dopasowania się i elastyczności. Ciągły nacisk na koszty i tempo realizacji wymusza na producentach stały wzrost i podnoszenie wydajności. Wysoki stopień standaryzacji całego łańcucha procesowego zapewnia możliwość istotnego obniżenia nakładów i kosztów oraz radykalnego skrócenia czasu realizacji projektów.
Not all stress-relieving heat treatment is the same – because only a proper heat treatment process ensures the desired result in the end. That is why Meusburger has been using its own furnaces for almost 30 years. Meusburger stands for top-quality products – only flawless steel from the best-known steelworks can make it through the quality check. Standard parts that are heat-treated for stress relief are right at the beginning of the die and mould making process chain and form the basis of high-quality moulds and dies.
Przy zastosowaniu wysokich temperatur może pojawić się problem nieszczelności. Zwykłe, mosiężne zaślepki prędzej czy później mogą być przyczyną przecieków - w efekcie dochodzi do przestojów produkcji oraz wydłużenia okresów konserwacji narzędzia. Podejrzenia często padają na zastosowany środek uszczelniający, jednakże przyczyna leży zazwyczaj gdzie indziej: ze względu na różne współczynniki rozszerzalności mosiężnych zaślepek i stalowych płyt, dochodzi w skutek procesu chłodzenia i podgrzewania narzędzia, do zjawiska osiadania, co w konsekwencji jest przyczyną wycieku.
The logic distributors by Meusburger in combination with the new limit switches with roller or dome plunger enable universal die set monitoring. The sensors of the limit switches are able to collect signals from different installation positions due to the adjustable roller. The manifold combines several of these signals without voltage drop. Simple and quick installation with maximum flexibility is ensured by the compact design and the many plug-in options.
From the 16th to the 20th of October 2018, the Meusburger Group will be represented at the international trade fair for the processing of plastics in hall A2 at stand 2313 and 2317. With the motto ‘everything from a single source’, Meusburger, PSG, WBI and the youngest group member, Segoni will present new and tried and trusted products and services in the field of mould and die making.
The new member of the Meusburger family of compact slide units is the E 3310 TT-Slide unit, which features a compact design. The ready-to-use slide unit reduces overall costs during design and tool manufacturing. In addition, daily work is facilitated through the compatibility of the components and the direct download of CAD data including installation spaces. Small slide units are in particular demand for complex moulds.
Marking stamps are used for clear marking of injection-moulded parts. To prevent unintended movement of the arrow insert, Meusburger now offers stamps with a latching function. These ensure even higher process reliability during the injection moulding process, and prevent parts being marked incorrectly.
Wolfurt/Austria. The internationally active Meusburger Group with headquarters in Wolfurt will be taking over Segoni. The Berlin software specialist will continue as an independent enterprise, and all employees will be retained. In the coming years, long-term investments will be made in the further development of the software. Alongside the knowledge-based management method WBI, customers of the Meusburger Group will also be supported in the area of ERP/PPS through the digitalisation process.
The hot off the presses Meusburger catalogue ‘Machine and Jig Construction 2019/2020’ is now available with numerous innovations. Customers will find the expanded product range on over 400 pages with 37,000 items clearly presented. The standardised and quickly available plates and bars are available in 29 different materials. And there is also a completely new product group: the components, which are specially tailored to the requirements of jig construction.
Meusburger prezentuje na Stanztec ekskluzywne i innowacyjne produkty w dziedzinie technologii modułowej. Już teraz słupy prowadzące do modułu E 5076 oraz E 5078 dostępne są w konfigurowalnych długościach. Daje to klientowi maksymalną swobodę w projektowaniu modułów narzędziowych w tłocznikach i wykrojnikach. Z elementem przesuwnym koszty przetworzenia oraz czas czynności przygotowawczych zredukowane są do minimum. Dzięki kreatorowi budowy modułów czasochłonny i żmudny wybór poszczególnych płyt należy już do przeszłości.
Meusburger oferuje Państwu kompaktowy siłownik hydrauliczny z kołnierzem, doskonały do niewielkich przestrzeni zabudowy. Dzięki nieskomplikowanym czynnościom przygotowawczym i dostarczonym śrubom, może być zamontowany w bardzo krótkim czasie. Ponadto, otwór montażowy dwustopniowy chroni uszczelki podczas montażu.
Meusburger is constantly expanding its range of temperature regulation solutions, which leads to a higher level of safety in operation as well as savings in time during the design and use. New in the range are temperature regulation components with sealant, plug-in type bridges and the Stäubli RMI Multi coupler system.
The tried, trusted and advanced clamping system from Meusburger is now also available for die making. With the H 3000 you will not only work quickly and effectively but also with absolute precision and repeatable accuracy. The die set plates are aligned and clamped where it is important for the die set function, i.e. in the guide holes.
The new high-feed milling cutters WZF 11512 and WZF 11522, or HFC milling cutters for short (HFC stands for High Feed Cutting), are mainly used for roughing. This procedure is particularly economical, as very high cutting speeds and feed rates can be reached. In addition, these milling cutters guarantee higher process reliability through a controlled wear process without cutting edge breakage.
The new E 1307 Fine centring unit, flat from Meusburger features minimal installation space which provides for maximum space utilisation within the insert. Through the DLC coated centring elements available with or without fixing holes the designer enjoys maximum flexibility during design, and the wear is reduced to a minimum.
The Austrian expert in standard components is again presenting many innovations for die making at the Blechexpo trade fair in Stuttgart. The entire range of components with around 8,500 items can be found in the new clearly arranged 2018 I 2019 catalogue. Innovative active parts and the revolutionary H 3000 Clamping system are brand new in the Meusburger range. There are also interesting expansions for cutting elements and the blocks for eroding.
The exclusive E 3064 Guide for inclined pin stands out due to optimal surface contact with the inclined pin and best material pairings. This results in a high force absorption. The machining of the pocket in the slide is possible without inclining. In addition the slide stroke can be adjusted subsequently by customising, or adjusting the position of the guide for inclined pin.
From the 17th to the 21st of October, Meusburger presents both the tried and trusted products and numerous innovations at the international trade fair for the processing of plastics. The precision cutting and grinding machine, the gear unit for stack moulds, and the high temperature hose are just a few of the product highlights that can be seen at the Meusburger stand no. 2313 in hall A2.
The expert in standard components Meusburger now has the smartFILL single nozzles from PSG in range. Best part quality and a wide range of applications make the smartFILL hot runner single nozzle the poster child of PSG. By using this nozzle the melt is tempered homogeneously to the injected part guaranteeing highest quality of parts. With the easily interchangeable nozzle tips, different types of gating are possible which makes the smartFILL nozzles suitable for a wide range of applications and all common thermoplastics with and without fillers.
From September 18th to 23rd 2017, EMO, the trade fair for metalworking, opens its doors in Hannover. Meusburger will also be represented this year in Hall 5 at Stand E 24 and informing visitors about its wide range of products as well as the advantages of standardisation in machine and jig construction.
The new E 2187 IsoTemp® high temperature hoses from Meusburger combine tried and trusted technology with an innovative silicone sheath. This offers protection against burns as well as against abrasion or damages to the metal sheath. Therefore there is no risk of injuries from protruding wires. The special construction provides for high durability and maximum flexibility.
Ergonomics plays a central role in the design of a safe and healthy working environment in many areas. With the new tiltable tables and magnetic clamping balls, which enable ergonomic work during polishing, the standard parts manufacturer expands its workshop equipment range and makes an important contribution for modern workplace design.
The standard parts manufacturer Meusburger now offers three new, innovative components in the area of active parts: a punch suspension piece with radius for fixing and installation of filigree punches, a block-shaped strip lifter with large contact surface and an additional size for the tried and trusted infeed guide for strip widths up to 152 mm.
The standard parts manufacturer Meusburger now offers new configuration options for cutting punches. This includes two different PVD coatings for maximum service life and the configuration of anti-rotation protection for shape punches. The cutting punches can be quickly and easily selected via the new configurator in the Meusburger digital catalogues.
The standard parts manufacturer Meusburger expands its product range in the area of electrical components. The E 65620 Magnetic proximity sensor for T-slots with reliable and precise switching point is ideally suited for use as a cylinder sensor. For easy and secure fixing of cables within the moulds, Meusburger now also offers the universally usable E 2766 Magnetic cable retainer.
The standard parts manufacturer Meusburger expands its range of workshop equipment especially coordinated to die and mould making with high-quality high-pressure clamping equipment. In addition to the tried and trusted centring vices Meusburger now offers high-pressure vices in three different variations. Due to the integrated power amplifier a clamping force of up to 50 kN is reached. The repeatable accuracy during clamping is 0.01 and enables highest precision in the machining of workpieces.
From now on the standard parts manufacturer Meusburger also offers hydraulic cylinders with a stroke of up to 200 mm available from stock. Thanks to the finely graduated stroke lengths a large application range is possible. Due to the standard lengths and transverse holes the double-acting cylinders can be flexibly installed.
Since October Meusburger offers a flat-face centring unit with round fitting. This innovative product in the range of Meusburger locks offers an additional option for a reliable and exact final centring of the mould at the split line face. Due to its geometry the new centring unit is optimal for moulds with unequal thermal expansion.
The compact ejector accelerator from Meusburger is the ideal device for the safe and targeted ejection of complex parts: a single ejector is additionally accelerated by which snagging of the injection moulded part is avoided. The injection pressure is absorbed by the ejector base plate thus the ejection accelerator does not bear any load and has a longer service life. Due to the small component size a flexible positioning of the ejector accelerator in the ejector set is also possible when retrofitting.
The standard parts manufacturer Meusburger offers selected consumables with H1-food-safe approval. The high-quality products are therefore especially suitable for the food processing industry. In this sector all substances such as grease, oil, compounds or anticorrosives are subject to high standards so they must be selected with particular care. New in the Meusburger range are for example the VGI 250 S Lubricant and release agent and the VPG 70 FD Food-safe anti-corrosive.
With the new compact slide units Meusburger offers a slim slide option especially for small installation spaces. In addition to their size the ready-to-use versions also convince by their quality. High wear resistance and best sliding properties are possible through the DLC coated slides. Furthermore highest precision in the design and the production of the new slide units guarantee maximum process reliability in the injection moulding process.
Since the introduction of the area of business 'Jigs and Fixtures' the standard parts manufacturer Meusburger has recorded a steady growth in customer clientèle who build on the quality and the reliability of immediately available standard components. The trend towards standardisation is taking more and more hold in machine and jig construction. A logical development, considering that increasingly shorter project lead times and efficiency improvements are required in order to survive on the international market with the progressing globalisation.
In die making, springs are an essential part to every die set. As a competent partner for die makers Meusburger offers, in addition to springs with round or rectangular cross section and elastomer compression springs in diverse shore hardness, also the most extensive range of accessories for spring installation on the market.
The new HSS ejector pins and DLC coated blade ejector pins with extra long blade from Meusburger guarantee long life and minimal wear. The use of high-speed steel and diamond-like carbon coating results in longer maintenance intervals and reduced downtimes. The two high-quality ejectors are as usual with Meusburger, available from stock.
The theme protective equipment accompanies die and mould makers in their daily working life. To function as a competent full-range supplier, Meusburger expands its range in the area of workshop equipment with the new product group protective equipment. The standard parts manufacturer exclusively relies on the high-quality products from UVEX. The pre-sorted product range enables an easy and time-saving selection of the required protective equipment and as always with Meusburger, is available from stock.
Meusburger's convenient and cost-effective standard components guarantee an easy installation of die modules. Key advantages when using modules are quick tool changes and therefore reduced downtimes. The Austrian standard parts manufacturer offers users the possibility to use these advantages with its extensive range of products for the modular concept.
An innovative solution in the area of temperature regulation components assures more safety at work. Risk of scalding starts at a water temperature of 55°C, therefore an unintentional decoupling of the temperature regulation components can have fatal consequences. The new automatic safety hose coupler can prevent such accidents.
From 7th until 8th of June the wfb trade fair for die and mould making took place in Augsburg. Also this year, the standard parts manufacturer Meusburger was represented with a stand. In addition to the standard components, it presented current new products. An active exchange took place not only at the stand, but also in the newly introduced campfire sessions. For the first time, the wfb offered to the visitors the opportunity to exchange information about specialised topics in small discussion groups.
The standard parts manufacturer responds to customer requests and now offers a wide range of cutting punches with round bases. These are manufactured in-house within a short time span with the new automated cylindrical grinding machine. Therefore Meusburger can guarantee especially attractive lead times.
With the new two-pillar die sets, in which the guide pillars are arranged diagonally or centrally, Meusburger enables its customers new and flexible applications. The optimised arrangement of the retainer clip for the pillars and bushes retainer guarantees the SZ Two-pillar die set, central guiding a maximum usable width. The SD Two-pillar die set, diagonal guiding is designed for use in the length and width.
To meet the different requirements for cutting steels used in die making, Meusburger has a large selection of eroding blocks that cover a wide range of materials, including classic steel for through hardening, high-speed steel, powder metallurgical steel and carbide. The eroding blocks are mainly used for the production of cutting punches and die plates and are available from stock in heat-treated and hardened versions. Their thicknesses are perfectly matched to the plates of Meusburger's standardised die sets and to the standardised lengths of the punches.
Many stamping die components such as strip guiding are usually produced in small quantities, which is quite expensive and time-consuming. That is why using standardised components is a good option. Advantages include immediate availability, the combination possibilities of the different types of strip guiding within the stamping die, and the provided CAD data for the design. The following takes a closer look at the strip guiding solutions available at Meusburger.
W bogatej ofercie produktów firmy Meusburger można znaleźć odpowiednią sprężynę do każdej aplikacji - od bardzo małych do bardzo dużych obciążeń. Aby maksymalnie uprościć proces projektowania, firma Meusburger wprowadziła na początku roku kreator ułatwiający wybór sprężyn naciskowych. Prosta i intuicyjna obsługa umożliwia dobór odpowiedniej sprężyny za pomocą kilku kliknięć. Tak skonfigurowane dane 3D sprężyny dostępne są do natychmiastowego pobrania.
Aby móc sprostać wysokim wymaganiom klientów, firma Meusburger stale rozszerza asortyment swoich produktów - w obszarze artykułów wyposażenia warsztatowego miało to miejsce w połowie października. Kilka nowości pojawiło się w grupie produktów z dziedziny obróbki powierzchni, technologi mocowania i montażu. Rozszerzono także asortyment narzędzi skrawających oraz akcesoriów do elektrodrążenia.
Zużycie adhezyjne i abrazyjne, które ma miejsce podczas procesu wykrawania przy użyciu stempli tnących, może być zminimalizowane dzięki zastosowaniu powłok ochronnych. Prowadzi to do znacznego wydłużenia żywotności stempli wykrawających, a tym samym do skrócenia czasu przestoju maszyny. Dodatkowo, ze względu na niższy współczynnik tarcia, zredukowane zostają siły ruchu powrotnego. W zależności od materiałów, które mają być poddane obróbce, stosowane są różnego rodzaju powłoki. Poniżej przedstawiamy krótki przegląd najczęściej używanych powłok, wraz z ich właściwościami i obszarami zastosowania.
In addition to the classic materials for sliding guides such as steel and bronze, sintered iron has long been regarded as a strong alternative in die making. Thanks to its porosity, it is ideally suited for use as a slide bearing. It also offers high wear resistance and has very good emergency operating features.
To meet the different requirements for cutting steels used in die making, Meusburger has a large selection of NE blocks for eroding that cover a wide range of materials - including classic steel for through hardening, high-speed steel, powder metallurgical steel and carbide. The blocks for eroding are mainly used for the production of cutting punches and dies and are available from stock in heat-treated and hardened versions. Their thicknesses are perfectly matched to the plates of Meusburger’s standardised die sets.
Meusburger offers the optimal solutions for machining hardened material up to 67 HRC. The hard milling cutters in different variations achieve highest precision and quality. Most milling cutters are used in Meusburger’s own production. This means that the range is perfectly matched to the requirements and materials in mould and die making.
Od połowy czerwca firma Meusburger rozszerzyła swoją ofertę w zakresie wyposażenia warsztatowego o liczne nowe i uzupełniające produkty w grupach: obróbka skrawaniem, akcesoria do elektrodrążenia i technika mocowania. Poza tym Meusburger oferuje również nowe produkty w grupie urządzeń pomiarowych, elementów transportowych i technologii obróbki powierzchni.
A brand-new market innovation is now available from Austrian standard parts manufacturer Meusburger and German stamping and forming machine specialist Bihler. In a close cooperation between the two companies, the first standardised stamping and forming die sets were developed with Meusburger standard parts for Bihler NC presses. The new die sets in types ‘tunnel cut’ or ‘spring-loaded guiding plate’ are available for stamping presses with forces up to 400kN and promise to bring enormous savings in time and cost for Meusburger and Bihler customers in future.
Bogaty asortyment standardowych produktów firmy Meusburger oferuje szeroki zakres możliwości mocowania stempla - wszystkie produkty z funkcją eksportu danych CAD, dostępne bezpośrednio z magazynu dla szybkiego planowania i produkcji. W zależności od zastosowania i potrzeb stemple tnące mogą być w różny sposób montowane lub mocowane w oprawie tłocznika. Artykuł ten prezentuje rożne rodzaje mocowania stempli, łącznie z systemem szybkiej wymiany Ball-Lock.
With the offset cutting punches from Meusburger there are many possibilities to configure the contour of cutting punches individually according to your needs. In addition, different materials and head shapes as well as coatings are available. These can be selected quickly and easily using the cutting punches configurator. Thanks to in-house production, Meusburger offers maximum precision and short lead times.
Świat się ciągle rozwija– logistycznie i ekonomicznie. Procesy globalizacji powodują nasilenie konkurencji pomiędzy producentami form i narzędzi, ale dają również szansę na uzyskanie korzyści z realizacji zleceń na szybko rozwijających się rynkach. Spirala innowacji obraca się jednocześnie coraz szybciej i wymaga od przedsiębiorstw zdolności dopasowania się i elastyczności. Ciągły nacisk na koszty i tempo realizacji wymusza na producentach stały wzrost i podnoszenie wydajności. Wysoki stopień standaryzacji całego łańcucha procesowego zapewnia możliwość istotnego obniżenia nakładów i kosztów oraz radykalnego skrócenia czasu realizacji projektów.
Not all stress-relieving heat treatment is the same – because only a proper heat treatment process ensures the desired result in the end. That is why Meusburger has been using its own furnaces for almost 30 years. Meusburger stands for top-quality products – only flawless steel from the best-known steelworks can make it through the quality check. Standard parts that are heat-treated for stress relief are right at the beginning of the die and mould making process chain and form the basis of high-quality moulds and dies.
The logic distributors by Meusburger in combination with the new limit switches with roller or dome plunger enable universal die set monitoring. The sensors of the limit switches are able to collect signals from different installation positions due to the adjustable roller. The manifold combines several of these signals without voltage drop. Simple and quick installation with maximum flexibility is ensured by the compact design and the many plug-in options.
Meusburger prezentuje na Stanztec ekskluzywne i innowacyjne produkty w dziedzinie technologii modułowej. Już teraz słupy prowadzące do modułu E 5076 oraz E 5078 dostępne są w konfigurowalnych długościach. Daje to klientowi maksymalną swobodę w projektowaniu modułów narzędziowych w tłocznikach i wykrojnikach. Z elementem przesuwnym koszty przetworzenia oraz czas czynności przygotowawczych zredukowane są do minimum. Dzięki kreatorowi budowy modułów czasochłonny i żmudny wybór poszczególnych płyt należy już do przeszłości.
The tried, trusted and advanced clamping system from Meusburger is now also available for die making. With the H 3000 you will not only work quickly and effectively but also with absolute precision and repeatable accuracy. The die set plates are aligned and clamped where it is important for the die set function, i.e. in the guide holes.
The new high-feed milling cutters WZF 11512 and WZF 11522, or HFC milling cutters for short (HFC stands for High Feed Cutting), are mainly used for roughing. This procedure is particularly economical, as very high cutting speeds and feed rates can be reached. In addition, these milling cutters guarantee higher process reliability through a controlled wear process without cutting edge breakage.
The Austrian expert in standard components is again presenting many innovations for die making at the Blechexpo trade fair in Stuttgart. The entire range of components with around 8,500 items can be found in the new clearly arranged 2018 I 2019 catalogue. Innovative active parts and the revolutionary H 3000 Clamping system are brand new in the Meusburger range. There are also interesting expansions for cutting elements and the blocks for eroding.
Ergonomics plays a central role in the design of a safe and healthy working environment in many areas. With the new tiltable tables and magnetic clamping balls, which enable ergonomic work during polishing, the standard parts manufacturer expands its workshop equipment range and makes an important contribution for modern workplace design.
The standard parts manufacturer Meusburger now offers three new, innovative components in the area of active parts: a punch suspension piece with radius for fixing and installation of filigree punches, a block-shaped strip lifter with large contact surface and an additional size for the tried and trusted infeed guide for strip widths up to 152 mm.
The standard parts manufacturer Meusburger now offers new configuration options for cutting punches. This includes two different PVD coatings for maximum service life and the configuration of anti-rotation protection for shape punches. The cutting punches can be quickly and easily selected via the new configurator in the Meusburger digital catalogues.
The standard parts manufacturer Meusburger expands its range of workshop equipment especially coordinated to die and mould making with high-quality high-pressure clamping equipment. In addition to the tried and trusted centring vices Meusburger now offers high-pressure vices in three different variations. Due to the integrated power amplifier a clamping force of up to 50 kN is reached. The repeatable accuracy during clamping is 0.01 and enables highest precision in the machining of workpieces.
The standard parts manufacturer Meusburger offers selected consumables with H1-food-safe approval. The high-quality products are therefore especially suitable for the food processing industry. In this sector all substances such as grease, oil, compounds or anticorrosives are subject to high standards so they must be selected with particular care. New in the Meusburger range are for example the VGI 250 S Lubricant and release agent and the VPG 70 FD Food-safe anti-corrosive.
In die making, springs are an essential part to every die set. As a competent partner for die makers Meusburger offers, in addition to springs with round or rectangular cross section and elastomer compression springs in diverse shore hardness, also the most extensive range of accessories for spring installation on the market.
The theme protective equipment accompanies die and mould makers in their daily working life. To function as a competent full-range supplier, Meusburger expands its range in the area of workshop equipment with the new product group protective equipment. The standard parts manufacturer exclusively relies on the high-quality products from UVEX. The pre-sorted product range enables an easy and time-saving selection of the required protective equipment and as always with Meusburger, is available from stock.
Meusburger's convenient and cost-effective standard components guarantee an easy installation of die modules. Key advantages when using modules are quick tool changes and therefore reduced downtimes. The Austrian standard parts manufacturer offers users the possibility to use these advantages with its extensive range of products for the modular concept.
The standard parts manufacturer responds to customer requests and now offers a wide range of cutting punches with round bases. These are manufactured in-house within a short time span with the new automated cylindrical grinding machine. Therefore Meusburger can guarantee especially attractive lead times.
With the new two-pillar die sets, in which the guide pillars are arranged diagonally or centrally, Meusburger enables its customers new and flexible applications. The optimised arrangement of the retainer clip for the pillars and bushes retainer guarantees the SZ Two-pillar die set, central guiding a maximum usable width. The SD Two-pillar die set, diagonal guiding is designed for use in the length and width.
Gdy potrzebne są wysokiej jakości płyty, firma Meusburger, jako producent normaliów, może zaoferować najlepsze wsparcie. Ponad 30 gatunków materiałów, składowanych na powierzchni 2,5 boisk do piłki nożnej oraz wysoki udział produkcji własnej, gwarantują nie tylko doskonałą jakość, ale również niezawodność i bezpieczeństwo dostaw.
It’s time again – the international trade fair for plastics processing will take place in Friedrichshafen from 17 to 21 October. Meusburger will be attending and showcasing its product range at stands 2313 and 2316 in hall A2. Alongside its range for injection moulders, the wide range of components and the ENGEL injection moulding machine, the spotlight will be on the company’s latest campaign relating to bars.
Often there are long set-up times and unnecessary machine downtimes due to numerous temperature regulation connections. Not only time loss but also quality issues can also result through possible coupling errors. Meusburger offers the perfect solution for optimising set-up times with their system EU and USA multi couplers.
The Moulding Expo, the most important European event for the mould and die making industry, will take place in Stuttgart from 13 to 16 June 2023. Of course, Meusburger will be there again. In addition to its new products and a comprehensive range for injection moulders, the standard parts manufacturer will be presenting its latest campaign on cavities. Visitors will also be able to find out about standardised and customised solutions for hot runner systems. At the Meusburger stand E41 in hall 1, guests can even watch lunch boxes be produced live on an injection moulding machine from ENGEL.
Współpracując z firmą Meusburger czerpią Państwo korzyści z zastosowania wysoce precyzyjnych części montażowych dopasowanych do potrzeb każdego projektu. W ramach najnowszej kampanii firmy, jako producenta części znormalizowanych, można uzyskać informacje na temat jej produktów związanych z przestrzenią gniazda formy wtryskowej oraz doskonale zorganizowanego doradztwa technicznego. Hasło przewodnie „Nasze serce bije dla Twojej formy” znalazło odzwierciedlenie w dwóch interesujących filmach reklamowych.
Niezależnie od tego, czy chodzi o formy standardowe, szczękowe, z wkładkami wymiennymi czy mikroformy - firma Meusburger oferuje bogate portfolio produktów. Jej klienci czerpią korzyści nie tylko z wieloletniego doświadczenia, ale także doskonałej jakości, odprężonej cieplnie stali oraz szybkiej realizacji zamówień, począwszy od zlecenia do dostawy. Wszystkie korpusy do budowy form dostępne są bezpośrednio z magazynu. W ramach najnowszej kampanii reklamowej, za pomocą trzech wypowiedzi połączonych z krótkimi filmami, można się dowiedzieć, co dokładnie sprawia, że korpusy form tego producenta normaliów są tak wyjątkowe.
Na tegorocznych targach K w Düsseldorfie, które odbędą się w dniach 19-26 października, firma Meusburger skoncentruje się przede wszystkim na znormalizowanych korpusach form. Oprócz tego zaprezentuje ofertę produktów dla wtryskowni, a także standardowe i indywidualne rozwiązania z dziedziny technologii gorących kanałów. Szczególną atrakcją stoiska targowego C30, w hali nr 1, będzie wtryskarka firmy ENGEL, dzięki której wszyscy zwiedzający będą mogli obserwować na żywo produkcję pojemników na lunch.
The powerMOVE lever operated lifting plate is an integral part of the hot half in our range of valve gate systems. Matched to the sizes in the plates range, various standardised powerMOVE units are available, which are customised according to the individual requirements. The arrangement of the nozzles can be freely configured.
From the 12–16 October Meusburger was represented at Fakuma, the international trade fair for plastics processing in Friedrichshafen, Germany. The range for injection moulders as well as the standard and custom hot runner systems were in the spotlight. The visitors in hall A2 at stand 2313 and 2317 also got the first look at Meusburger’s brand new trade fair stand design. Another particular highlight at the stand was the Engel injection moulding machine, which visitors were able to watch live in action producing bread boxes.
Nieszczelny korek zamykający? Dzięki wyjątkowemu wariantowi korka ze stożkiem uszczelniającym firmy Meusburger można temu zapobiec. Wyeliminowanie taśmy teflonowej i natychmiastowe uszczelnienie otworów zmniejsza nakład pracy przy jego montażu o 80%, w porównaniu ze znanymi produktami konwencjonalnymi.
In today’s world, standardisation plays a major role for successfully operating a company in most industries. This also applies for the hot runner sector where substantial time and savings potentials are possible through standardisation. The FH hot runner mould from Meusburger is the perfect example. It consists of a complete mould base including a hot runner system.
Slide retainers are needed to hold slides securely in the end position when the mould is open. With the new E 3050 leaf spring roll stopper, Meusburger has created an exclusive and cost-effective alternative to existing solutions on the market. The compact design enables retaining forces of up to 140 N and is therefore also ideal for holding large slide bodies in their end position. In order to cover a wide range of applications, the leaf spring roll stopper is available in two different variations and three different leaf spring thicknesses.
Aby móc sprostać wysokim wymaganiom klientów, firma Meusburger stale rozszerza asortyment swoich produktów - w obszarze artykułów wyposażenia warsztatowego miało to miejsce w połowie października. Kilka nowości pojawiło się w grupie produktów z dziedziny obróbki powierzchni, technologi mocowania i montażu. Rozszerzono także asortyment narzędzi skrawających oraz akcesoriów do elektrodrążenia.
Według badań, firma produkująca narzędzia poświęca średnio 600 godzin rocznie na czynności przygotowawcze przy jednej tylko maszynie. Czas ten można znacznie skrócić poprzez zastosowanie systemu mocowania z punktem zerowym. Jako renomowany dostawca płyt, firma Meusburger oferuje w tym zakresie dodatkowe usługi. Klienci mogą teraz zamówić płyty z otworami na trzpienie mocujące pasujące do ich własnego systemu mocującego z punktem zerowym. Rozszerzenie oferty produktów sprawia, że łańcuch wartości realizowanych w przedsiębiorstwie w zakresie obróbki płyt będzie bardziej efektywny.
Together with their customer Schmidt WFT, Meusburger has developed a CAD tool that is now available to you free of charge. This tried and trusted tool is coordinated with the Siemens NX CAD system and enables designers to carry out a simple and time-saving design process. Configurations of components which are native in the system can be selected and all parameters are automatically adjusted. Installation spaces and the colour table standards developed by Meusburger together with the Association of German Tool and Mould Makers are also integrated in the tool. The parts list is automatically updated when changes are made.
In addition to the existing sizes with slide surfaces of 12 x 10 mm and 15 x 12 mm, the tried and trusted E 3310 TT slide unit from Meusburger has been expanded with two new sizes with slide surfaces of 8 x 6 mm and 18 x 14 mm. The ready-to-use slide unit reduces overall costs during design and mould manufacturing. In addition, daily work is facilitated through the compatibility of the components and the direct download of CAD data including installation spaces. Small slide units are in particular demand for complex moulds.
Meusburger offers the compact build-in cylinder with flange ideal for the smallest installation spaces. Thanks to uncomplicated incorporation and the supplied screws, it can be installed in no time at all. In addition, the two-step installation hole protects the sealing during installation. New in range is the build-in cylinder with flange with a piston diameter of 20 mm.
The cavity pressure is an important parameter in process monitoring during plastic injection moulding. Pressure sensors are therefore indispensable for comprehensive mould monitoring. The use of high-quality piezoelectric sensors leads to optimal process quality and increases part quality sustainably. Two different technologies are available on the market for charge transfer: single wire and coaxial cables. We will show you the essential differences and characteristics of these two variants.
Skrócenie czasu cyklu i optymalizacja kosztów to coraz ważniejsze czynniki, zwłaszcza w przypadku form wtryskowych o średniej ilości wtrysków. Poza tym klient coraz częściej wymaga doskonałej jakości powierzchniowej elementów formowanych wtryskowo. Już od dawna do tego celu stosowany jest gatunek stali 1.2738 TSHH. Stal ta ma zastosowanie szczególnie często w branży motoryzacyjnej, ale również w branży dóbr konsumpcyjnych. Firma Meusburger oferuje płyty formujące F i nienawiercone płyty standardowe P wykonane ze stali gatunku 1.2738 TSHH prosto z magazynu.
Position sensing plays an important role in a reliable injection moulding process. Whether for monitoring the end positions of a slide, ejector set or hydraulic cylinder – mechanical and inductive sensors have become essential in modern mould and die making. Here is an overview of the most common variations for position control of components in the mould.
Zabieraki zapadkowe służą do sterowania narzędziami z 2 płaszczyznami podziału, zwane także formami z 3 płytami formującymi. Nowy zabierak zapadkowy E 1817 Meusburgera stanowi ekskluzywną i ekonomiczną alternatywę dla istniejących na rynku produktów, takich jak zabieraki zapadkowe okrągłe lub płaskie. Dzięki swojej prostej mechanicznej zasadzie działania, nowy zabierak zapadkowy oferuje maksymalną niezawodność w sterowaniu formami z 3 płytami formującymi. Ze względu na swoją kompaktową budowę nie wymaga wysokiego nakładu pracy związanej z montażem.
Meusburger offers the optimal solutions for machining hardened material up to 67 HRC. The hard milling cutters in different variations achieve highest precision and quality. Most milling cutters are used in Meusburger’s own production. This means that the range is perfectly matched to the requirements and materials in mould and die making.
At this year’s K trade fair in Düsseldorf, the Meusburger stand featured the new configurator for hot runner moulds. The new cavity pressure sensors and many other Meusburger products were also presented to visitors, alongside the unmissable hot runner and control systems, WBI Knowledge Management and ERP software.
At this year’s K trade fair in Düsseldorf (16 to 23 October), the Meusburger stand (hall 1, stand C30) will feature the new and one-of-a-kind configurator for hot runner moulds. In addition, the new cavity pressure sensors and many other Meusburger products will be presented. Of course the divisions of hot runner and control systems, Knowledge Management, and ERP will also be presented.
For easier demoulding of internal undercuts in plastic parts, ejectors for inclined ejection units can often be used instead of slide units. With the new E 3270 Inclined ejection unit, Meusburger offers a cost-effective and ready-to-use alternative to the existing ejectors for inclined ejection units on the market. The part geometry is created with a block for eroding which allows for maximum design flexibility. The DLC coating of the ejector rod ensures minimal wear, best sliding properties and ultimately a long service life.
Od połowy czerwca firma Meusburger rozszerzyła swoją ofertę w zakresie wyposażenia warsztatowego o liczne nowe i uzupełniające produkty w grupach: obróbka skrawaniem, akcesoria do elektrodrążenia i technika mocowania. Poza tym Meusburger oferuje również nowe produkty w grupie urządzeń pomiarowych, elementów transportowych i technologii obróbki powierzchni.
Firma Meusburger zgodnie z mottem „wszystko z jednej ręki” oferuje, poza normaliami do kontroli temperatury i pozycji końcowej, również czujniki do pomiaru ciśnienia wewnętrznego formy. Dzięki pasującym kablom przyłączeniowym, są one kompatybilne ze wszystkimi powszechnie stosowanymi systemami pomiarowymi. Oferta obejmuje dwa typy czujników do wykonywania pomiarów bezpośrednich i pośrednich, jak również odpowiednie akcesoria montażowe i kable przyłączeniowe – są one dostępne (jak zawsze) prosto z magazynu i można je zamówić w sklepie online Meusburger, gdzie pobrać można również odpowiednie dane CAD.
Dzięki najnowszemu konfiguratorowi do form gorącokanałowych wystarczy kilka kliknięć, aby zaprojektować budowę kompletnej formy wraz z rozdzielaczem GK. Konfigurator ten przekonuje dzięki swojej najwyższej elastyczności, płynnemu przetwarzaniu danych 3D i natychmiastowemu wyświetlaniu ceny. Ta nowość na rynku światowym jest wynikiem bardzo dobrej współpracy pomiędzy Meusburger i PSG.
Stainless steel components are mainly used in processing corrosive plastics or in clean room technology (e.g. medical or food processing applications). Meusburger has expanded its product range especially in the temperature regulation components, ejectors, and demoulding product groups with numerous new stainless steel components.
Not all stress-relieving heat treatment is the same – because only a proper heat treatment process ensures the desired result in the end. That is why Meusburger has been using its own furnaces for almost 30 years. Meusburger stands for top-quality products – only flawless steel from the best-known steelworks can make it through the quality check. Standard parts that are heat-treated for stress relief are right at the beginning of the die and mould making process chain and form the basis of high-quality moulds and dies.
Przy zastosowaniu wysokich temperatur może pojawić się problem nieszczelności. Zwykłe, mosiężne zaślepki prędzej czy później mogą być przyczyną przecieków - w efekcie dochodzi do przestojów produkcji oraz wydłużenia okresów konserwacji narzędzia. Podejrzenia często padają na zastosowany środek uszczelniający, jednakże przyczyna leży zazwyczaj gdzie indziej: ze względu na różne współczynniki rozszerzalności mosiężnych zaślepek i stalowych płyt, dochodzi w skutek procesu chłodzenia i podgrzewania narzędzia, do zjawiska osiadania, co w konsekwencji jest przyczyną wycieku.
The logic distributors by Meusburger in combination with the new limit switches with roller or dome plunger enable universal die set monitoring. The sensors of the limit switches are able to collect signals from different installation positions due to the adjustable roller. The manifold combines several of these signals without voltage drop. Simple and quick installation with maximum flexibility is ensured by the compact design and the many plug-in options.
The new member of the Meusburger family of compact slide units is the E 3310 TT-Slide unit, which features a compact design. The ready-to-use slide unit reduces overall costs during design and tool manufacturing. In addition, daily work is facilitated through the compatibility of the components and the direct download of CAD data including installation spaces. Small slide units are in particular demand for complex moulds.
Marking stamps are used for clear marking of injection-moulded parts. To prevent unintended movement of the arrow insert, Meusburger now offers stamps with a latching function. These ensure even higher process reliability during the injection moulding process, and prevent parts being marked incorrectly.
Meusburger oferuje Państwu kompaktowy siłownik hydrauliczny z kołnierzem, doskonały do niewielkich przestrzeni zabudowy. Dzięki nieskomplikowanym czynnościom przygotowawczym i dostarczonym śrubom, może być zamontowany w bardzo krótkim czasie. Ponadto, otwór montażowy dwustopniowy chroni uszczelki podczas montażu.
Meusburger is constantly expanding its range of temperature regulation solutions, which leads to a higher level of safety in operation as well as savings in time during the design and use. New in the range are temperature regulation components with sealant, plug-in type bridges and the Stäubli RMI Multi coupler system.
The new high-feed milling cutters WZF 11512 and WZF 11522, or HFC milling cutters for short (HFC stands for High Feed Cutting), are mainly used for roughing. This procedure is particularly economical, as very high cutting speeds and feed rates can be reached. In addition, these milling cutters guarantee higher process reliability through a controlled wear process without cutting edge breakage.
The new E 1307 Fine centring unit, flat from Meusburger features minimal installation space which provides for maximum space utilisation within the insert. Through the DLC coated centring elements available with or without fixing holes the designer enjoys maximum flexibility during design, and the wear is reduced to a minimum.
The exclusive E 3064 Guide for inclined pin stands out due to optimal surface contact with the inclined pin and best material pairings. This results in a high force absorption. The machining of the pocket in the slide is possible without inclining. In addition the slide stroke can be adjusted subsequently by customising, or adjusting the position of the guide for inclined pin.
From the 17th to the 21st of October, Meusburger presents both the tried and trusted products and numerous innovations at the international trade fair for the processing of plastics. The precision cutting and grinding machine, the gear unit for stack moulds, and the high temperature hose are just a few of the product highlights that can be seen at the Meusburger stand no. 2313 in hall A2.
The expert in standard components Meusburger now has the smartFILL single nozzles from PSG in range. Best part quality and a wide range of applications make the smartFILL hot runner single nozzle the poster child of PSG. By using this nozzle the melt is tempered homogeneously to the injected part guaranteeing highest quality of parts. With the easily interchangeable nozzle tips, different types of gating are possible which makes the smartFILL nozzles suitable for a wide range of applications and all common thermoplastics with and without fillers.
The new E 2187 IsoTemp® high temperature hoses from Meusburger combine tried and trusted technology with an innovative silicone sheath. This offers protection against burns as well as against abrasion or damages to the metal sheath. Therefore there is no risk of injuries from protruding wires. The special construction provides for high durability and maximum flexibility.
Ergonomics plays a central role in the design of a safe and healthy working environment in many areas. With the new tiltable tables and magnetic clamping balls, which enable ergonomic work during polishing, the standard parts manufacturer expands its workshop equipment range and makes an important contribution for modern workplace design.
The standard parts manufacturer Meusburger expands its product range in the area of electrical components. The E 65620 Magnetic proximity sensor for T-slots with reliable and precise switching point is ideally suited for use as a cylinder sensor. For easy and secure fixing of cables within the moulds, Meusburger now also offers the universally usable E 2766 Magnetic cable retainer.
The standard parts manufacturer Meusburger expands its range of workshop equipment especially coordinated to die and mould making with high-quality high-pressure clamping equipment. In addition to the tried and trusted centring vices Meusburger now offers high-pressure vices in three different variations. Due to the integrated power amplifier a clamping force of up to 50 kN is reached. The repeatable accuracy during clamping is 0.01 and enables highest precision in the machining of workpieces.
From now on the standard parts manufacturer Meusburger also offers hydraulic cylinders with a stroke of up to 200 mm available from stock. Thanks to the finely graduated stroke lengths a large application range is possible. Due to the standard lengths and transverse holes the double-acting cylinders can be flexibly installed.
Since October Meusburger offers a flat-face centring unit with round fitting. This innovative product in the range of Meusburger locks offers an additional option for a reliable and exact final centring of the mould at the split line face. Due to its geometry the new centring unit is optimal for moulds with unequal thermal expansion.
The compact ejector accelerator from Meusburger is the ideal device for the safe and targeted ejection of complex parts: a single ejector is additionally accelerated by which snagging of the injection moulded part is avoided. The injection pressure is absorbed by the ejector base plate thus the ejection accelerator does not bear any load and has a longer service life. Due to the small component size a flexible positioning of the ejector accelerator in the ejector set is also possible when retrofitting.
The standard parts manufacturer Meusburger offers selected consumables with H1-food-safe approval. The high-quality products are therefore especially suitable for the food processing industry. In this sector all substances such as grease, oil, compounds or anticorrosives are subject to high standards so they must be selected with particular care. New in the Meusburger range are for example the VGI 250 S Lubricant and release agent and the VPG 70 FD Food-safe anti-corrosive.
With the new compact slide units Meusburger offers a slim slide option especially for small installation spaces. In addition to their size the ready-to-use versions also convince by their quality. High wear resistance and best sliding properties are possible through the DLC coated slides. Furthermore highest precision in the design and the production of the new slide units guarantee maximum process reliability in the injection moulding process.
The new HSS ejector pins and DLC coated blade ejector pins with extra long blade from Meusburger guarantee long life and minimal wear. The use of high-speed steel and diamond-like carbon coating results in longer maintenance intervals and reduced downtimes. The two high-quality ejectors are as usual with Meusburger, available from stock.
The theme protective equipment accompanies die and mould makers in their daily working life. To function as a competent full-range supplier, Meusburger expands its range in the area of workshop equipment with the new product group protective equipment. The standard parts manufacturer exclusively relies on the high-quality products from UVEX. The pre-sorted product range enables an easy and time-saving selection of the required protective equipment and as always with Meusburger, is available from stock.
An innovative solution in the area of temperature regulation components assures more safety at work. Risk of scalding starts at a water temperature of 55°C, therefore an unintentional decoupling of the temperature regulation components can have fatal consequences. The new automatic safety hose coupler can prevent such accidents.
From 7th until 8th of June the wfb trade fair for die and mould making took place in Augsburg. Also this year, the standard parts manufacturer Meusburger was represented with a stand. In addition to the standard components, it presented current new products. An active exchange took place not only at the stand, but also in the newly introduced campfire sessions. For the first time, the wfb offered to the visitors the opportunity to exchange information about specialised topics in small discussion groups.
Despite the demanding market conditions, the company is successfully overcoming the challenges and continuing to invest in order to offer its customers the best service and the highest quality. This year, the standard parts manufacturer will continue to focus on further optimising its core competencies in the area of plates and components to expand its position as market leader. Last year, the company was already able to support its customers as a reliable supplier thanks to its central location in the heart of Europe and its extensive standard parts warehouse. In 2023, Meusburger generated a turnover of 327 million euros.
Po intensywnym okresie przygotowań nadszedł czas, aby przedstawić nowy portal firmy Meusburger, działający równolegle z poprzednią wersją. Aby klienci mogli dotrzeć do celu możliwie szybko i w intuicyjny sposób, ten producent normaliów wzniósł swój świat online na nowy poziom możliwości. Portal jest łatwy w obsłudze dla każdej grupy docelowej – wystarczy dosłownie kilka kliknięć. Jest on także ciągle rozbudowywany i w przyszłości dostępnych będzie jeszcze więcej funkcji. Poniżej podsumowano zalety, jakie już w tej chwili oferuje nowy portal Meusburgera.
After a turbulent year in 2022, Meusburger continues to be a reliable supplier in the mould and die making industry. Despite the challenges in the past year, the standard parts manufacturer has optimised existing processes and further advanced digitalisation. The company recorded a 16% growth in turnover, partly due to increased costs and resulting price increases.
2021 was complicated by both supply shortages and rising commodity prices, as well as limited customer visits due to the Covid situation. Despite these challenges, Meusburger was able to guarantee its customers continuous service and constant delivery availability. Thus, the standard parts manufacturer from Austria was able to achieve a turnover of 302 million euros thanks to the large warehouse and the high proportion of in-house production.
From the 12–16 October Meusburger was represented at Fakuma, the international trade fair for plastics processing in Friedrichshafen, Germany. The range for injection moulders as well as the standard and custom hot runner systems were in the spotlight. The visitors in hall A2 at stand 2313 and 2317 also got the first look at Meusburger’s brand new trade fair stand design. Another particular highlight at the stand was the Engel injection moulding machine, which visitors were able to watch live in action producing bread boxes.
The current sharp increase of raw material prices is causing uncertainty for many companies. The dramatic rise in costs is due to the increasing demand for steel which has resulted in a global steel shortage. This has caused not only supply bottlenecks but an extreme increase in prices. For example, the price for steel grade 1.1730 has doubled. From today’s perspective, it is unclear when the situation will ease again.
At this year’s Moulding Expo in Stuttgart (21–24 May), the Meusburger Group’s stand (hall 7, stand C17) will feature the brand new and one-of-a-kind configurator for hot runner moulds. In addition, the new cavity pressure sensors and many other Meusburger products will be presented. The companies PSG, WBI and Segoni will also offer a glimpse into their product range.
From the 16th to the 20th of October 2018, the Meusburger Group will be represented at the international trade fair for the processing of plastics in hall A2 at stand 2313 and 2317. With the motto ‘everything from a single source’, Meusburger, PSG, WBI and the youngest group member, Segoni will present new and tried and trusted products and services in the field of mould and die making.
Wolfurt/Austria. The internationally active Meusburger Group with headquarters in Wolfurt will be taking over Segoni. The Berlin software specialist will continue as an independent enterprise, and all employees will be retained. In the coming years, long-term investments will be made in the further development of the software. Alongside the knowledge-based management method WBI, customers of the Meusburger Group will also be supported in the area of ERP/PPS through the digitalisation process.
Not all stress-relieving heat treatment is the same – because only a proper heat treatment process ensures the desired result in the end. That is why Meusburger has been using its own furnaces for almost 30 years. Meusburger stands for top-quality products – only flawless steel from the best-known steelworks can make it through the quality check. Standard parts that are heat-treated for stress relief are right at the beginning of the die and mould making process chain and form the basis of high-quality moulds and dies.
The hot off the presses Meusburger catalogue ‘Machine and Jig Construction 2019/2020’ is now available with numerous innovations. Customers will find the expanded product range on over 400 pages with 37,000 items clearly presented. The standardised and quickly available plates and bars are available in 29 different materials. And there is also a completely new product group: the components, which are specially tailored to the requirements of jig construction.
From September 18th to 23rd 2017, EMO, the trade fair for metalworking, opens its doors in Hannover. Meusburger will also be represented this year in Hall 5 at Stand E 24 and informing visitors about its wide range of products as well as the advantages of standardisation in machine and jig construction.
Since the introduction of the area of business 'Jigs and Fixtures' the standard parts manufacturer Meusburger has recorded a steady growth in customer clientèle who build on the quality and the reliability of immediately available standard components. The trend towards standardisation is taking more and more hold in machine and jig construction. A logical development, considering that increasingly shorter project lead times and efficiency improvements are required in order to survive on the international market with the progressing globalisation.
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Meusburger Georg GmbH & Co KG
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